Thermal Management for EV Battery and Electronics Manufacturing
Complete TIM Dispensing Solutions from Dispense Robotics
As the electric vehicle (EV) and electronics industries continue their rapid evolution, thermal management has emerged as a cornerstone of product reliability, performance, and safety. Whether it’s the battery pack in an EV or a densely populated PCB in an electronic device, managing excess heat is critical.
At Dispense Robotics, we offer a complete range of thermal interface material (TIM) dispensing solutions, engineered for all types of applications and manufacturing environments. From high-volume battery assembly to precision PCB coating, our systems are optimized to handle every TIM formulation with accuracy and efficiency.
What is Thermal Management?
Thermal management is the practice of efficiently moving heat away from sensitive components such as battery cells, power modules, and microprocessors to ensure safe, stable, and long-term operation.
The key tool in this process is the thermal interface material (TIM) which includes:
- 1K and 2K Gap Fillers
- Thermal Pastes and Greases
- Thermal Adhesives
- Phase Change Materials (PCMs)
- Conductive Potting Compounds
- Thermally Conductive Gels
These materials bridge the thermal gap between heat-generating components and heat-dissipating surfaces, such as cold plates or heat sinks.
Our Expertise: Full-Spectrum TIM Dispensing Solutions
At Dispense Robotics, we specialize in automated dispensing systems for all kinds of thermal interface materials, whether low-viscosity pastes or high-viscosity, heavily filled gap fillers. Our metering systems ensure air-free filling, even in tight or complex geometries.
We Handle Every TIM Type and Application:
1. 1K & 2K Gap Fillers
- Used in EV battery pack assembly between cells and cooling plates
- Our systems provide on-ratio mixing, bubble-free dispensing, and consistent flow control for even large volumes.
2. Thermal Greases & Pastes
- Ideal for heat sinks, PCB components, and power modules
- We offer needle-based and jetting systems for high-precision, repeatable dispensing in compact electronics.
3. Thermal Adhesives
- Provide mechanical bonding and thermal conductivity
- Dispensed in controlled bead or dot patterns using pressure/time or volumetric dispensing methods.
4. Phase Change Materials (PCMs)
- Solid at room temp, flow under heat require specialized handling
- Dispensed with temperature-controlled systems for material stability and performance.
5. Thermal Gels and Potting Compounds
- For conformal coverage or complete encapsulation
Built for Harsh TIM Properties
TIMs are notoriously difficult to dispense due to their:
- High viscosity
- Abrasive fillers (ceramic, aluminum oxide, or even diamond)
- Two-component chemistries with strict ratio requirements
Our dispensing systems are built with abrasion-resistant components (e.g., carbide-filled rotors, hardened valves) and precision metering technologies ( 1k, 2k ) that can withstand continuous industrial operation without performance loss.
Automation and Integration
All Dispense Robotics systems are:
- Compatible with robotic arms, conveyors, and vacuum chambers
- Equipped with real-time monitoring, process data logging, and traceability
- Designed for scalable deployment, from R&D labs to full production lines
We also offer custom fixtures, nozzles, and heated feed systems for ultra-precise thermal material handling.
Use Cases We Support
| Application | TIM Type | Dispense Method |
| EV Battery Module Assembly | 2K Gap Filler | Meter-mix dispense system |
| Power Inverter Cooling | Thermal Grease | Jet or needle dispense |
| PCB Heat Dissipation | Phase Change Material | Heated precision jetting |
| LED Modules & Smart Devices | Thermal Gel | Time-pressure dispense |
| ECU and Sensor Encapsulation | Thermally Conductive Potting | Vacuum-assisted dispense |
Thermal interface materials are essential for heat management in modern electronics and EVs but dispensing them correctly requires advanced equipment and deep material expertise.
At Dispense Robotics, we deliver end-to-end thermal dispensing solutions:
- For every TIM type
- For every level of automation
- For every industry need — from automotive and aerospace to consumer electronics and industrial equipment
Ready to Improve Your Thermal Management Process?
Dispense Robotics is your trusted partner for reliable, scalable, and precise TIM dispensing solutions. Whether you’re working with next-gen EV batteries or cutting-edge electronic assemblies, we’ll help you stay cool and stay ahead.